HomeElectronics NewsHigh-Voltage Isolation Made Easy

High-Voltage Isolation Made Easy

Having trouble with high-voltage batteries, leaks, slow switching, or safety risks? Learn about a small device that makes them work faster, safer, and more reliable.

Vishay Intertechnology Releases 1500 V 1 Form A Solid-State Relay in 4-Pin SMD-8 Package for 800 V Battery Monitoring Systems
Vishay Intertechnology Releases 1500 V 1 Form A Solid-State Relay in 4-Pin SMD-8 Package for 800 V Battery Monitoring Systems

Designing a high-voltage battery system can be very challenging whether it is for electric vehicles (EVs), energy storage systems (ESS) or industrial applications. The common issues you might have faced includes ensuring safe isolation between high-voltage circuits, preventing leakage currents that can damage components or trigger faults, and maintaining fast, reliable switching under harsh environmental conditions. Failures in these areas can lead to system downtime, costly maintenance, or safety hazards. To fight these problems you might need components that fit compact layouts while meeting strict industry standards for isolation, temperature range, and electrical reliability. Vishay claims to address these challenges with VORA1150 1500 V Automotive Grade 1 solid-state relay. It combines robust isolation, low leakage, and rapid switching in a small SMD package.

Designed specifically for 800 V battery monitoring systems, the relay’s 4-pin SMD-8 layout delivers a 5 mm creepage distance between output pins, meeting DIN EN-60644-1 standards for isolation and passing hipot tests for high-voltage battery architectures. Its fast turn-on and turn-off times enable precise control in pre-charge relays, battery management systems (BMS), on-board chargers, ESS, industrial HVAC systems, and solar installations.

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Some of the features of the VORA1150 1500 V Automotive Grade 1 solid-state relay include:

  • 1500 V solid-state relay in a small 4-pin SMD-8 package.
  • Can handle high voltage (1414 V) with very low leakage (1 µA).
  • 4-pin design gives 5 mm gap for safe isolation (meets DIN EN-60644-1 standard).
  • Passes high-voltage tests for EV battery systems.
  • Automotive-grade reliability (AEC-Q102 qualified).
  • Made with strong material (CTI 600) for safety and durability.
  • Fast switching: 150 µs on, 250 µs off.
  • Can handle small avalanche currents (0.9 mA).
  • Isolation test voltage up to 5300 VRMS.
  • Works in temperatures from -40 °C to +125 °C.
  • RoHS-compliant, halogen-free, and eco-friendly (Vishay Green).

The solid-state relay enhances reliability with high repetitive isolation voltage, a mold material with a comparative tracking index (CTI) of 600, and AEC-Q102 qualification for automotive use. By combining compact packaging, high-voltage isolation, and fast switching, this relay helps you build safer, more reliable high-voltage systems without compromising performance or compliance.

Nidhi Agarwal
Nidhi Agarwal
Nidhi Agarwal is a Senior Technology Journalist at Electronics For You, specialising in embedded systems, development boards, and IoT cloud solutions. With a Master’s degree in Signal Processing, she combines strong technical knowledge with hands-on industry experience to deliver clear, insightful, and application-focused content. Nidhi began her career in engineering roles, working as a Product Engineer at Makerdemy, where she gained practical exposure to IoT systems, development platforms, and real-world implementation challenges. She has also worked as an IoT intern and robotics developer, building a solid foundation in hardware-software integration and emerging technologies. Before transitioning fully into technology journalism, she spent several years in academia as an Assistant Professor and Lecturer, teaching electronics and related subjects. This background reflects in her writing, which is structured, easy to understand, and highly educational for both students and professionals. At Electronics For You, Nidhi covers a wide range of topics including embedded development, cloud-connected devices, and next-generation electronics platforms. Her work focuses on simplifying complex technologies while maintaining technical accuracy, helping engineers, developers, and learners stay updated in a rapidly evolving ecosystem.

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