Thermistor

A thermistor is attached to the heat-bed using aluminium tape. The thermistor should poke through the central hole in the bed, about 1mm. Tape the thermistor securely and run the cable to the right (Fig. 12). The cable is connected to Sanguinololu board for monitoring the temperature of the heat-bed.

Extruder

The extruder’s nozzle end heats up when enabled by the Sanguinololu board. The extruder assembly has an in-built thermistor to monitor and control the temperature of the hot end. A stepper motor rotates to push the raw material in the nozzle from the cold end; the speed can be controlled. The material melts when pushed through the nozzle’s hot end and gets placed on the heat-bed as per 3D model design. Fig. 13 shows the nozzle (extruder) assembly.

Fig. 12: Thermistor attached to heat-bed
Fig. 13: Extruder assembly

Software

All the software required for a DIY type 3D printer is available at:
http://www.nextdayreprap.co.uk/reprap-downloads/
The Sanguinololu board comes with boot-loader preinstalled. You just have to upload the 3D printer firmware. For that, first install Arduino development environment on your computer and add the Sanguinololu board in it. Download Sanguino software from: //code.google.com/p/sanguino/downloads/list

Fig. 14: Installing Pyglet

Copy the downloaded software in the Arduino installation directory under Hardware folder. The Sanguino boards will start reflecting in the boards menu of Arduino IDE. Now, select the board in the Arduino IDE corresponding to the microcontroller on the Sanguinolulu board. Download the 3D printer firmware (Marlin or Sprinter), open it in the IDE and click on Verify/Compile button. Click on Upload button to upload the firmware in the Sanguinololu board. Note that you might have to make some changes in the Configuration.h file as per your printer.

Once the firmware is uploaded, you just need software that can slice the 3D model design (.STL file) to make the .gcode file. This .gcode file is then given to the 3D printer for printing the object, layer by layer. The software that you can use here is Pronterface. Follow the steps below to install Pronterface and dependencies.

Fig. 15: Setting COM port and baud rate Fig. 16: Successful connection to 3D printer

1. Install Python Environment & Dependencies. Download and install the ‘python-2.7.2.msi’ from http:// python.org/ftp/python/2.7.2/python-2.7.2.msi
2. Download and install PYSerial for serial communication from http://pypi.python.org/packages/any/p/pyserial/pyserial-2.5.win32.exe
3. Download and install Python 8 for Python from http://downloads.sourceforge.net/wxpython/wxPython2.8-win32-unicode-2.8.12.0-py27.exe
4. Download and install PYReadline also for serial communication from http://launchpad.net/pyreadline/1.7/1.7/+download/pyreadline-1.7.win32.exe
5. Now, install Pyglet. Download it from the link http://pyglet.googlecode.com/files/pyglet-1.1.4.zip
6. Extract the files. Run command prompt and navigate to the extracted directory. Type ‘setup.py install’ and press enter as shown in Fig. 14.
7. Download and install Pronterface from www.nextdayreprap.co.uk/downloads/kliment-Printrun-d9a3363.zip

Mechanical assembly

Mechanical assembly is the most critical thing in DIY type 3D printers as all the parts need to work precisely to print an object properly. Mechanical assembly instructions and architecture will differ from model to model. You may take help of Google to search for the kit or parts required to assemble your printer and further instructions, if required. The LM8UU Prusa Mendel 3D printer assembled at EFY required parts that are shown in the box on previous page.

Print a part

If you have done the mechanical assembly and software upload, the major task is over. Now you just have to use Pronterface software to print any 3D object. Start by connecting your 3D printer via USB cable to a computer that has Pronterface software installed already. Connect the ATX power supply to the 3D printer and switch it on.

Run Pronterface software. Once the software is up, computer screen will look like as shown in Fig. 15. Select the COM port to which your 3D printer is connected and set the baud rate to 250,000 (as shown in Fig. 15). Next, click on Connect button. You will see message in the right column of Pronterface indicating that the printer has successfully connected as shown in Fig. 16.

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