Wednesday, December 17, 2025

4G Retrofit Powers Smart Metering

By enabling up to 90% of smart grid functionality at a fraction of the cost, the 4G retrofit could reshape India’s energy modernization strategy—reducing e-waste, accelerating national targets, and turning every legacy meter into a connected grid asset.

4G Retrofit Powers Smart Metering

India’s transition to a smart energy grid has been slowed by two major hurdles—high upfront costs and deployment complexity. Replacing hundreds of millions of legacy meters with new smart units demands massive capital and logistical effort. A new retrofit innovation aims to bypass both problems by transforming existing meters into reliable, cloud-connected smart devices in minutes.

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Developed under a patent-pending design (Application No. 202541075290), the 4G Smart Meter Retrofit by Hexitronics Automation LLP offers a cost-efficient upgrade path for utilities and DISCOMs. Instead of discarding functional meters, technicians can retrofit them on-site to enable real-time data communication and remote monitoring—at a fraction of the cost of replacement.

Key technical highlights include:

  • Plug-and-play installation in minutes
  • Cloud-agnostic, vendor-neutral data exchange
  • Direct 4G connectivity—no mesh dependency
  • High-fidelity data capture to prevent billing errors
  • Rapid, nationwide scalability with minimal infrastructure

Unlike first-generation smart meter systems that rely on mesh networks such as LoRa, this retrofit leverages India’s robust and inexpensive 4G cellular ecosystem. The result: faster deployment, simpler maintenance, and direct, point-to-point cloud connectivity without reliance on intermediary network nodes that can fail or degrade signal integrity.

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This architecture also eliminates the need for utilities to build a separate communication backbone, dramatically shortening rollout timelines across urban and rural regions alike. Each retrofit installation takes only minutes and works anywhere cellular coverage is available.

At its core is the Autostack architecture (patent application no. 202541062777), which ensures intelligence and interoperability beyond basic connectivity. The device features automatic onboarding—sending its first data packet within minutes of setup—along with cloud-agnostic data exchange, allowing utilities to integrate seamlessly with existing private or public cloud platforms. High data fidelity further addresses industry concerns around inaccurate readings and billing errors, restoring consumer confidence in digital metering.

Akanksha Gaur
Akanksha Gaur
Akanksha Sondhi Gaur is a journalist at EFY. She has a German patent and brings a robust blend of 7 years of industrial & academic prowess to the table. Passionate about electronics, she has penned numerous research papers showcasing her expertise and keen insight.

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