Discover the 3D inspection system entering electronics manufacturing, focusing on process control and data handling for through-hole assembly lines.
Marantz Electronics (Mek) has launched the ISO-Spector X1, full 3D Automatic Optical Inspection system (AOI), specifically engineered for THT solder joints and pin inspection. Designed for post-wave and selective soldering processes, the X1 delivers unparalleled accuracy and reliability while maintaining the convenience and speed of Mek’s AI-powered programming solutions.
With the ISO-Spector X1, volumetric data is captured for every solder joint and pin, enabling precise detection of soldering defects, pin height variations, annular ring coverage and “blow” holes and other anomalies. The ISO-Spector X1 3D THT AOI ensures every THT joint is inspected with maximum accuracy, reducing false calls and providing results at high throughput.
It supports PCB sizes up to 550mm x 550mm (21.7” x 21.7”), including pallets. Its advanced optical system moves in all 3 dimensions to cover the full inspection area, ensuring complete measurement coverage for even the largest assemblies. A 100mm (3.9”) THT solder-side clearance allows the AOI to inspect all through-hole components without exceptions, providing total confidence in post-wave and selective soldering quality.
The ISO-Spector X1 AOI eliminates unwanted reflections from shiny component surfaces, delivering glare- and colour-optimised measurements. High-speed measurement is achieved using modern processors and storage, allowing parallel imaging, calculation, and data transmission.
Advanced Hardware and Software Integration of the device include:
- Large Field of View (FoV): 60mm x 60mm (2.4” x 2.4”) captures larger objects with high-resolution measurements.
- Z-Axis Moving Optical Unit: Automatically focuses and adjusts for PCB warpage.
- Motorised Automatic Conveyor: Automatically adjusts width to the inspection programme.
- Windows 11 Based Software: High-security data protection compliant with modern IT standards.
The ISO-Spector X1 leverages EZPro, Mek’s AI-powered automatic programming software. Inspection recipes are programmer-independent, ensuring consistent results whether configured by a beginner or an expert. Artificial Intelligence continually learns from process tolerances, providing near-zero false calls and optimum defect detection.
The ISO-Spector X1 3D AOI combines precision, adaptability, and intelligence to address the unique challenges of THT solder joints and pin inspection, giving engineers the tools to confidently maintain quality on even the most complex boards.
Click here for the official announcement.
