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Location: Raebareli
Company: Siemens
Job Responsibilities
- Provide on-site, 24×7 rotational shift-wise support for automation, PLC, and safety systems.
- Attend automation and safety-related breakdowns within defined SLA, ensuring safe fault isolation and recovery.
- Diagnose and maintain PLC systems such as Beckhoff TwinCAT PLC, Allen-Bradley (ControlLogix/CompactLogix), ABB PLC, Schneider PLC, etc.
- Support Safety PLC systems by diagnosing safety trips, safety I/O faults, communication errors, and interlock failures.
- Maintain and troubleshoot HMI/SCADA systems linked to automation and safety statuses and third-party integration.
- Diagnose and maintain industrial communication networks including:
- Modbus
- EtherNet/IP
- PROFINET
- Profibus
- ControlNet
- TIA Portal
- Server/Client Architecture
- CFC
- S7-Graph
- Telegram Transmission between Level-1 & Level-2
- Safety-related communication
- Perform PLC and Safety PLC program backups, restoration, and minor configuration updates under authorization.
- Execute preventive and predictive maintenance, including safety function verification as per site norms.
- Prepare diagnostic reports, RCA, downtime analysis, and safety incident reports.
- Support automation and safety system migration or modernization during planned shutdowns or projects.
- Ensure strict compliance with functional safety requirements, Lock-Out/Tag-Out (LOTO), and EHS practices.
- Experience with TENOVA Furnace will be an added advantage.
Qualification Required
Qualification & Skill Requirements
- Bachelor’s degree in Electrical, Electronics, or Industrial Automation Engineering.
- 3–8 years of hands-on experience in PLC automation and safety systems in continuous manufacturing plants.
- Strong exposure to competition PLC platforms including:
- Beckhoff TwinCAT 3
- Allen-Bradley
- ABB
- Schneider
- Practical knowledge of Safety PLC integration, including Safety I/O modules, interlocks, and safety circuits.
- Experience with industrial networking and automation diagnostics.
- Ability to interpret automation drawings, safety schematics, PLC logic, and network diagnostics.
- Willingness to work in 24×7 rotational shifts at customer sites.
- Strong troubleshooting discipline and documentation skills.
- Knowledge of Siemens PLC, Safety PLC (S7-F), and TIA Portal will be an added advantage.
Preferred (Good to Have)
- OEM certification or exposure from Beckhoff, Rockwell, ABB, Schneider, or Siemens.
- Experience working in multi-OEM, safety-critical manufacturing environments.
- Experience in steel, forging, machining, furnace, or railway manufacturing plants.
