Electronic parts can now be fed from trays automatically, helping reduce manual work, speed up production, and handle up to 24 trays.
Quasys has introduced the JTF3 G3 tray feeder, a system designed to automate the handling of large and heavy SMD components supplied in JEDEC trays. The feeder supports component feeding with positioning accuracy of ±50 µm, cycle times of 5–6 seconds, and storage capacity for up to 24 trays. It is intended for semiconductor and electronics manufacturing processes that require continuous feeding of components that cannot be supplied through tape or tube packaging, such as ICs, BGAs, QFPs, and other sensitive devices.
The tray feeder has a width of 176 mm, helping manufacturers use feeder space more efficiently on placement machines. It is built for JEDEC trays measuring 322.6 x 135.9 mm and can also work with Gen1 magazines. A new lift mechanism allows the use of magazines weighing up to 30 kg. Standard tray support extends to 600 g, with an optional configuration capable of handling trays weighing up to 1.8 kg.
The system can be connected to production equipment through TCP/IP, UDP, and RS232 interfaces, allowing integration into assembly lines, semiconductor packaging operations, and other manufacturing environments. Safety functions include door-mounted sensors that stop the lift system if access doors are opened during operation, helping prevent component loss and reducing operational risks.
Automating tray handling reduces manual intervention during manufacturing, shortens process times, and minimizes handling errors. The feeder can be used in placement machines, component programming systems, test handlers, die bonders, inspection equipment, and other processes where tray-based components must be transferred automatically.
Quasys develops tray feeder technology and has supplied more than 2,900 tray stackers and random-access feeder systems. Its product range includes JEDEC stackers, tray feeders, and feeder systems for semiconductor and electronics manufacturing applications.
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